It mentions advantages of plasma arc welding cutting and disadvantages of plasma arc welding cutting. Chlorinated solvents and cleaner vapors in the presence of plasma arc cutter generates a toxic phosgene gas. Service manual pn 805170 revision 2 january, 2006 hypertherm, inc. The figure depicts how one matter is obtained from the other and vice versa. Plasma cutting is a process that cuts through electrically conductive materials by means of an accelerated jet of hot plasma. However, as with any piece of equipment you need to know how and why it does what it does and the necessary precautions to do the job safely. Plasma arc cutting is a process where an open arc can be constricted by passing through a small nozzle, from the electrode to the workpiece. Hypertherm edge ti cnc touch screen color graphics controller. En50199 en50192 plasma arc cutting system operator manual 802270 revision 4. The arc cut pros machine system software comes with all the tools you need to get. It mentions advantages of plasma arc weldingcutting and disadvantages of plasma arc weldingcutting. The electric arc is formed between an electrode and the.
The plasma arc machining process is used for cutting alloy steels, stainless steel, cast iron, copper, nickel, titanium, and aluminum, etc. Note that this section of the powerpoint deck links to an animation. Unlike many hobby cnc systems, a plasma cutter needs a large. The goggle tint is lighter and there is no requirement for a face shield. Plasma arc cutter equipment schematic diagram plasma arc equipment controls. Easy cut studio for windows a complete sign making and vinyl cutting solution for. Plasma arc cutting system operator manual 803980 revision 1 powermax380. This cutting equipment is designed for use only in an in dus tri al environment. Powermax125 operator manual 808080 revision 2 english august 2015 hypertherm inc. Increase your plasma productivity 100% with rapid part hypertherm. The xpr series plasmas represent hypertherms most significant advance in mechanized plasma cutting technology ever and its now available on all arc cut pro machines in single and dual plasma configurations. A highvelocity jet flow of hot ionized gas melts the metal and then removes the molten material to form a kerf.
How plasma cutting works as an example of what our system can do, this eagle was imported from a coreldraw cd into our software, connected to letters and cut as one piece. Plasma cutting software free download plasma cutting. Sigmanest is a plasma cutting software, its bolt hole cutting module sigmanest bhq, provides unmatched plasma cutting for precise cylindrical holes. In par ticular, the spark gaps of arc striking and stabilizing devices should be adjusted and maintained according to the manu fac turers recommendations. The arc will pop out and the program will continue without raising an arc lost. A cutting table with water filtration is also recommended for plasma arc cutting.
Pac, plasma arc cutting is a thermal material riddance process that is chiefly used for cutting bulky sections of electrically conducive materials. Plasma cutting software software free download plasma. Advantages and disadvantages of plasma arc welding,cutting. Working principle of pam in the plasma arc machining process, the material is removed by directing a highvelocity jet of high temperature 1c to 28,000c ionized gas on the workpiece. The electric arc is formed between an electrode which is usually but not always made of sintered tungsten and the workpiece. Many of mycnc controllers et1, et5, et7, et10 has builtin thc torch height. The simplest plasma arc cutting units are filteredfor plasma and cooling gas. We incorporate mach 3 software on our cnc plasma tables because of the ease of use, intuitive layout, simple command and instruction, and overall flexibility. Computer controlled machine cuts shapes with plasma scan and cut artwork from. Plasma arc cutting system service manual 805170 revision 2. Power source control unit, plasma arc cutting torch with torch cable, work piece lead and lead assembly, plasma, shielding and cooling gases and gas control components what items are included in plasma arc cutting equipment. As shown in the figure, there are four types of matter solid, liquid, gas and plasma.
Persons who work near plasma arc cutting applications should consult their medical health professional and the manufacturer of the. Mach 3 allows arclight dynamics cnc plasma tables to run with the simplicity of a push of a button or can allow for intricate manipulation while cutting on. All access and service doors and covers should be closed and properly fastened when the cutting equipment is in operation. We provide an easytouse, highperformance system at the lowest possible price. Plasma arc cutting process and equipment considerations twi. Plasma arc cutting produces intense electric and magnetic emissions that may interfere with the proper function of cardiac pacemakers, hearing aids, or other electronic health equipment. Typical materials cut with a plasma torch include steel, stainless steel, aluminum, brass and copper, although other conductive metals may be cut as well. The article at present claims that the eye, and face, safety hazard for plasma cutting is the same as for arc welding.
Schematic diagram for ht2000 oxygen plasma cutting torch. Plasma arc cutting process and equipment considerations. The maximum cut depth is 34 and the unit will sever up to 1. Easy cut studio for mac easily cut signs, graphics. With unmatched cut quality on mild steel, stainless steel and aluminum, the new xpr series plasmas increase cut speed and dramatically improve productivity while reducing operating costs. Plasma arc cutting system instruction manual 802070 revision 20 ht2000 en50199 en609741. The objective of this work is to study the effects of plasma arc cutting process parameters on hazheat affected zone and bevel angle for low carbon steel 1010 material with thickness 4 mm, which. Jan 05, 2017 the arc cut pro series plasma cutting table combines two extremely powerful plate nesting and cutting programs to create one of the most advanced controllers ever to come on a cnc burn table. Microhardness evaluation of steel en s233j2g3 in heat affected zone after plasma arc cutting. With a power source, plasma torch, compressed air, electrical power, and a supply of tips and electrodes, plasma arc cutting machines can rapidly and precisely cut through, gouge, or pierce any electrically conductive metal without preheating and with a minimal heataffected zone. Plasma arc cutting system operator manual 805780 revision 2.
Service manual pn 804470 revision 2 june, 2003 hypertherm, inc. Plasma cutting is often used in fabrication shops, automotive repair and restoration, industrial construction, and. Power source control unit, plasma arc cutting torch with torch cable, work piece lead and lead assembly, plasma, shielding and cooling gases and gas control components. We do this by selling industryleading technology through the internet, eliminating all the markups that are built into the cost of other machines. Electricaldeals lcd plasma co uk electricaldealscouk. On this channel you can get education and knowledge for general issues and topics. They usually have flowmeters for the various types of cutting gases used and a water flow switch to stop the operation if cooling water flow falls below a safe limit.
Most heavyduty plasma arc cutting systems require one gas. The cutting equipment should not be modified in any way except for those changes and adjustments covered in the manufac turers instructions. When adjustment is needed, phoenix software also offers the operator onscreen cutting optimization of the plasma cutting process. The arc cut pro is designed not only for plate cutting, but also for running structural material such as channel, tubing, angle and beams. Plasma cutting software free download plasma cutting top 4 download offers free software downloads for windows, mac, ios and android computers and mobile devices. Check out this selection of animation software including some of the most popular and preferred products on the market, as well as lesser known but still very good animation tools available today. Check out our machine software demo video and click the link below to learn more. Plasma cutting software sigmanest cadcam nesting software. Plasma science and technology resources sites worldwide. Apr 24, 2020 the plasma arc cutting process cuts metal by melting a section of metal with a constricted arc. There are many varieties of flashcut cadcam to suit your unique needs, budget or application. Sequence animation will now show completely cut parts those severed from the.
Plasma arc welding paw is an arc welding process similar to gas tungsten arc welding gtaw. Mach 3 control software is the best cnc software on the market today. The mirisys company has dealt with development and selling of cadcamerp systems for furniture, automotive, footwear, garment, fancy goods and other industry, for more than 26 years. Never use the plasma arc cutter in areas where combustible or explosive gases or materials are located. Xpr300 represents hypertherms most significant advance in mechanized plasma cutting technology ever and its now available in multitorch configurations. Competencies given a properly adjusted plasma arc cutter, accessories, instruction and demonstration of use, each student will be able to. Pdf experimental investigation of the plasma arc cutting. The shielding should be connected to the cutting mains supply so that good electrical contact is maintained between the conduit and the cutting power source enclosure.
Mar, 2020 plasma arc cutter equipment schematic diagram plasma arc equipment controls. Integrated environmental technologies, llc richland, washington. Although most cnc plasma cutters will come with their own software. When it comes to plasma arc welding people get confused, there are quite a few things that differentiate the plasma arc cutting and welding now let us see the differences between plasma arc welding and plasma arc cutting. Plasma arc machining process, diagram, advantages and. Pps capability includes changing processes automatically i. Plasma arc cutting article about plasma arc cutting by. Basics of plasma arc cutting vs oxyfuel cutting grainger. Top 4 download periodically updates software information of plasma cutting software full versions from the publishers, but some information may be slightly outofdate using warez version, crack, warez passwords, patches, serial numbers, registration codes, key generator, pirate key, keymaker or keygen for plasma cutting software license key is illegal. This is unsourced, and plasma equipment manufacturers do not claim this. Pass a written test on safety and operating procedures of the plasma arc cutter with 100 percent accuracy. This channel is formed by faculty from bit to enhance the knowledge of students towards technical and fundamentals plasma arc.
Plasma arc cutting system operator manual 805780 revision 1. Screening of the entire plasma cutting installation may be considered for special applications. How does a pac plasma arc cutting torch convert the cutting gas into plasma. Our plasma cutting machines utilize the latest technology in mechanized. The plasma arc cutting process is illustrated in fig. Plasma arc cutting is such a simple process you could almost take it out of the box and start using it. This plasma equipment is designed for use only in an industrial environment. Plasma arc cutting system plasma, waterjet and laser. The arc cut pro series plasma table controller includes two extremely powerful plate nesting and cutting programs to give you all the tools needed to maximize productivity and efficiency. Resources sites worldwide plasma science and technology. In only 8 minutes this roping scene was scanned from handdrawn artwork and prepared for cutting by our software. Control consoles for pac may contain solenoid valves to turn gases and cooling water on and off. It uses compressed air or nitrogen to facilitate the cutting process. Shielding should be electrically continuous throughout its length.
The basic arrangement for a plasma arc cutting torch, similar to the plasma arc welding torch, is shown in figure 1071. The plasma arc cutting process cuts metal by melting a section of metal with a constricted arc. Adjust cut flow gases and prepare for cutting, removed. Hypertherms rapid part technology can increase your plasma productivity. In this part of the series the process fundamentals are described with emphasis being placed on the operating features and the advantages of the many process variants. The key difference from gtaw is that in paw, by positioning the electrode within the body of the torch, the plasma arc can be separated from the shielding gas envelope.
Plasma arc cutting system operator manual 803980 revision 1. Difference between plasma arc cutting and plasma arc. The plasma arc process has always been seen as an alternative to the oxyfuel process. Difference between plasma arc cutting and plasma arc welding. The computer screen shows an animation of the cutter in realtime as it. Pac, plasma arc cutting is a thermal material riddance process that is chiefly used for cutting bulky sections of. Phoenix software plasma, waterjet and laser cutting systems. The arc cut pro series plasma cutting table combines two extremely powerful plate nesting and cutting programs to create one of the most advanced controllers ever to come on a cnc burn table. Installation and use the user is responsible for installing and using the plasma equipment according to the manufacturers instructions. Plasma arc cutting article about plasma arc cutting by the. Cnc plasma cutting system hobby cnc machine by gotorch. Compliance information w1 910 attention genuine hypertherm parts are the factory. It is mostly used for the metals that cannot be cut by an oxyacetylene torch. Angelblade cam pro nesting software supports more than 100 types of cutting codes, like hypertherm, messer, esab, koike, etc.
In this post about best animation software for beginners, you will find premium, free and open source products, as well as online tools for animating. Download plasma cutting software advertisement cutting software solution v. Nesting software plus 2d is a state of the art nesting software for. Part of the electrical circuit as in any other arc processes. Basically, plasma arc machining pam is a metal cutting process where metals are cut with plasma arc, tungsteninertgas arc or a torch. Astra rnesting, for rectangular nesting and astra snesting, for trueshape nesting. Plate nesting and cutting software arc cut pro plasma. Plasma arc cutting system service manual 804470 revision 2.